Warehouses & Logistics

Every pallet, forklift, and operator — on one live floor map.

Stop losing pallets, forklifts, and worker hours.

Warehouses run on inventory truth. Carelens replaces clipboards and spreadsheets with live tag scans on every pallet, forklift, and badge. Tap to check in. Walk past a door — it's logged. No barcode hunting, no missing SKUs, no surprise audits.

10:18 AM
DC

DC-3 Whitefield

12,408 pallets live

Open picks

184

12 priority

Alerts

1

Forklift near worker

Forklift proximity

10:18 AM

Operator W-031 entered FL-07's 3m envelope in Aisle 42. Speed throttled to 3 km/h.

Floor activity

See all
Pallet 2014PLT-2014

Inbound → Bay 7

now
Forklift 07FL-07

Aisle 42 · proximity

1m
Pallet 0982PLT-0982

Pick → Dock 3

3m
Op. W-031W-031

Aisle 42

3m
Pallet 1133PLT-1133

Bay 2 · loaded

7m
Live
Map
Picks
Safety

Where it shows up on day one

The questions Carelens answers for warehouses teams from the first deployment.

Problem

Pickers spend 30% of the day finding the right pallet.

Solution

Every pallet carries a tag. The WMS picklist resolves to a live pallet location. Pickers walk straight to the bay.

Problem

Forklift-pedestrian incidents are the #1 safety risk.

Solution

Forklift-mounted UWB anchors plus worker badges. When a worker enters the forklift's 3 m envelope, both get a haptic warning — the forklift slows automatically (optional).

Problem

Loading bay throughput is opaque — no one knows where the bottleneck is.

Solution

Dock-door dwell time per truck, per shift, per SKU class. Heat maps reveal the slow doors and the slow operators.

Problem

After-hours theft of high-value SKUs.

Solution

Geofence the high-value cage. Any tag entry after-hours pages security with a live floor view.

Problem

Cycle counts take a weekend and the result is still wrong.

Solution

Continuous ambient inventory: tags broadcast their location. Reconcile the WMS in minutes, not weekends.

Hardware

The hardware that ships with the platform

Pick the mix that fits your site — temporary or permanent, indoor or outdoor. Carelens supplies, commissions, and maintains everything below.

Pallet & carton tags

Cheap-enough-to-disposable BLE tags for SKU and pallet tracking.

  • 1-2 year battery
  • Adhesive backing
  • Re-usable enclosure variant
  • Bulk-programming jig
Forklift tracker

Mounted UWB anchor + impact sensor. Pairs to driver badge.

  • UWB + GPS for yard
  • Impact + tilt sensors
  • CAN-bus integration option
  • Driver-ID pairing
Wearable worker badge

Lanyard or wristband. Vibrates on forklift proximity.

  • BLE + UWB
  • Haptic warning motor
  • Lone-worker check-in
  • Drop / man-down detection
Dock-door gateway

PoE anchor for every loading bay. Auto-logs truck dwell.

  • PoE / 110-240V
  • Cellular fallback
  • ANPR-camera integration
  • Yard-extension antennas
Software

What you get in the dashboard

Every signal from the hardware lands here. Roles, policies, alerts, reports — everything the warehouses team needs in one place.

  • Live warehouse map with pallets, forklifts, and operators
  • WMS integration (SAP, Oracle, Manhattan, Blue Yonder)
  • Dock-door throughput and dwell-time dashboards
  • Forklift / pedestrian incident heatmap
  • Cycle-count assist (find missing pallets in minutes)
  • Per-zone safety policy + lockout-tagout audit
  • After-hours intrusion alerts to security

Other industries we serve

Ready for a warehouses pilot?

We ship the hardware, deploy on-site, and have you live in days — not quarters. Tell us your current pain points and we'll size the pilot.

  • · Tailored hardware kit shipped to your site
  • · On-site deployment and training
  • · One human reply within a business day
+91

No spam. One reply from a human within a business day.